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feat(ui): rebuild the interface with a proper design system
The old UI was two pages of raw pandas tables with no navigation, no styling
and no way to see a run's comments. This replaces it with a small,
testable application and a beer-themed design.

What changed
------------

Restructure
- The domain logic now lives in `brewing.py` as pure functions over plain
  data, with no Flask or Mongo dependency. The gravity maths, the ABV
  formula and the run-aggregation rules are unit-testable on their own.
- `app_factory.py` replaces the module-level app, and the routes move into
  blueprints under `views/`. A request-scoped Mongo repository is created per
  request and closed at teardown.
- `mongo/repository.py` replaces `build_db.py` / `query_db.py` / `get_conn.py`.
  Reading a document no longer requires a second query to fetch the fields.

Interface
- A dark, beer-themed design system: warm amber `#be7f39` on near-black, a
  condensed display face (Anton) for headings and Inter for body text. Both
  fonts and the chart library are vendored into `static/`, so the container
  needs no outbound network at runtime — the old templates pulled Bootstrap
  from a CDN.
- A real navigation bar, a login page, a brew-process page with a proper
  form, and a run-detail page listing every reading with its comment.
- The run summary tables now show the beer name and the latest comment, which
  the old pandas tables did not.
- Native form controls (checkbox, number spinners, date icon, scrollbars)
  are restyled for the dark theme.

Correctness
- The alcohol calculation now uses the standard homebrew formula,
  `(OG - FG) x 131.25`. The old code used `(max - min) / 7.36 + 0.5`, which is
  not a recognised brewing formula and overstated every result.
- Gravity points and decimal readings now convert correctly in both
  directions (`1039` <-> `1.039`).
- A run's display name resolves to the most-used label across its readings,
  because `beer_type` is stored per-reading and drifts across a run.
- Re-submitting a reading for the same run and day updates it in place
  rather than creating a duplicate.

Security / production
- The container ran the Werkzeug debugger with `FLASK_DEBUG=1`, exposing an
  interactive console on any unhandled error. It now runs waitress with
  debugging off.
- `SECRET_KEY` comes from the environment.
- The app secret is no longer a hard-coded string in source.

Housekeeping
- Removes the bokeh/duckdb/pandas dependency chain and the static file it
  generated at import time; removes the dead `add_user.py` and `test.py`.
- Splits `requirements.txt` (runtime) from `requirements-dev.txt` (tests).
- Adds a pytest suite (64 tests) and a `test` job to the CI workflow so the
  image is only built when the tests pass.
- Adds a README describing the data model and a RUNBOOK for the cluster side.

Data compatibility
------------------
The existing `beer_db.beer_data` documents are read as they are and are not
migrated or rewritten. No collection is dropped, and no document is modified
by this change other than through the explicit "record a reading" form, which
keeps the original `(date, beer_run_id)` uniqueness rule.
2026-11-09 10:21:44 +10:00

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# RUNBOOK — Brew Log (beer_data)
Operational notes for the `beer` namespace deployment.
## What runs where
| | |
|---|---|
| Namespace | `beer` |
| Deployment | `beer-deployment` (3 replicas) |
| Image | `git.aridgwayweb.com/armistace/beer-data:latest` |
| Service | `beer-service`, NodePort **30015** → container port 5000 |
| Database | MongoDB at `192.168.178.229`, database `beer_db` |
| Secret | `beercred` (registry pull credentials) |
Access: `http://<any-cluster-node>:30015/`
The pods are pinned to `archlinux-k3s-3` (`.161`) via `nodeSelector`.
## Environment variables
| Variable | Value | Source |
|---|---|---|
| `MONGO_HOST` | `192.168.178.229` | Deployment manifest |
| `MONGO_USER` | `root` | Deployment manifest |
| `MONGO_PASS` | *(see below)* | Deployment manifest |
| `SECRET_KEY` | *(see below)* | Deployment manifest — Flask session signing key |
| `FLASK_ENV` | `production` | Dockerfile |
| `FLASK_DEBUG` | `0` | Dockerfile |
`SECRET_KEY` and `MONGO_PASS` must be set in the live Deployment. They are
**not** committed to this repo — read them from the running cluster:
```bash
kubectl -n beer get deploy beer-deployment -o jsonpath='{.spec.template.spec.containers[0].env}'
```
> The app refuses to start a *usable* session without a `SECRET_KEY`; the
> Dockerfile ships a placeholder so the container still boots if the variable
> is missing. Treat the placeholder as a misconfiguration.
## Deploying
Pushing to `master` triggers `.gitea/workflows/build_push.yml`, which runs the
test suite and then builds and pushes the image. **The workflow does not
currently deploy to the cluster** — apply the manifests yourself:
```bash
kubectl -n beer rollout restart deployment/beer-deployment
kubectl -n beer rollout status deployment/beer-deployment --timeout=180s
```
### Verify the deploy actually took
CI green and pods `Ready` do **not** prove the new code is running. Check the
running digest against the registry:
```bash
# what the pod is running
kubectl -n beer get pod -l app=beer-data \
-o jsonpath='{.items[0].status.containerStatuses[0].imageID}'
# what the registry has as :latest
curl -s -u "armistace:$REG_PASSWORD" -I \
"https://git.aridgwayweb.com/v2/armistace/beer-data/manifests/latest" \
-H "Accept: application/vnd.docker.distribution.manifest.v2+json" \
| grep -i docker-content-digest
```
If they differ, the registry `:latest` is stale — re-run the build rather than
re-applying the manifest.
### Check the app is alive
```bash
kubectl -n beer get pods
kubectl -n beer logs deploy/beer-deployment --tail=50
curl -s http://<node>:30015/healthz # -> {"status":"ok"}
```
`/healthz` never touches Mongo, so it proves the process is up but not that the
database is reachable.
## Data safety
The `beer_db.beer_data` collection holds the actual brewing records. There is
no migration step and no schema version — documents are read as they are
written, and every field is treated as optional.
To take a backup before any risky change:
```bash
mongodump --uri="mongodb://root:$MONGO_PASS@192.168.178.229:27017/beer_db" \
--out=/tmp/beer_db_backup_$(date +%Y%m%d)
```
## Common problems
### The login page loads but nothing else does
The Mongo connection failed. Check the app logs for an auth error and confirm
the credentials:
```bash
kubectl -n beer logs deploy/beer-deployment --tail=100 | grep -i mongo
```
### A run shows a negative alcohol figure
That was the old formula (`(max - min) / 7.36 + 0.5`) applied to a run whose
current gravity is above the assumed original gravity of 1012. Fixed in the
current version: the standard `(OG - FG) × 131.25` formula is used, and a run
with no known OG shows a dash instead of a figure.
### The chart on the run page is blank
The chart library is served from `/static/js/chart.umd.js` — it is vendored in
the repo, not loaded from a CDN, so the container works with no outbound
network. Check the browser console for a 404 on that path.